By T Murrali:

Freudenberg Performance Materials India (FPMI), part of Freudenberg Performance Materials (FPM), a global manufacturer of technical textiles, nonwovens and fibre, has been operational in India with a production site in Chennai since 1998. It has plans also to cater to the modern commercial vehicles by expanding its product portfolio.

Globally, FPM manufactures high-performance technical textiles and nonwovens for a wide range of applications including automotive, building materials, clothing, hygiene, wearables and healthcare. The FPM products / materials for automotive industry customers include mechanically bonded nonwovens for car headliners, trunk and rear seat coverings that are characterized by abrasion resistance. Besides, it caters to the OEMs with tuft backing for carpets and moulded under-body panels and wheel liners. FPM products make driving more efficient, climate friendly and comfortable. Nonwovens are lighter than woven variants and, therefore, support a more economic driving style. They help absorb sound, ensure pleasant climate inside the vehicle and help save fuel and reduce CO2 emissions.

For some of the products FPMI is an extended arm of the manufacturing locations of FPM outside India. The global company has manufacturing facilities in Germany, Korea, China, Japan, and the US; these are the locations where it has automotive manufacturing hubs.

Speaking to this publication, G Sivasailam, Managing Director, FPMI, said, “Essentially our R&D is in Germany, Korea, China, Japan, and the US which we carry to all other consuming countries. We see the Indian market as very promising in the near future. We want to warm up the market with the services and supplies from other locations, which we are currently doing. Supplies are coming in on a duty-free basis which is used in vehicles for exports. For example, many companies are exporting quite a lot to Latin America; we cater to that by supplying headliners. We also do the sun-roof for many Japanese & Korean based car manufacturers for their export models. Currently the domestic market is catered to by a few suppliers in Mumbai and Gurugram.”

There is substantial value addition for the OEMs and end-customers with the application of non-woven products in which case cost is not a criterion. Still what is preventing the OEMs here from getting them from the global companies like Freudenberg? Sivasailam said, “We use a three-denier fibre which is very fine compared with the six-denier used in the market. So the starting point itself is totally different. Secondly, the kind of binders and latex that we use are all CFC-free and they are also bio-decomposable. At the end of the day a consumer for an entry level car will look at the price. But for the premium cars, the price may not matter much.

Speaking on the advantages he said the NVH values of this product are superior to what is available in the market but the end-consumer finds it a little isometric to the value he is getting. For instance, sound absorption by the headliner is much higher than that of one made out of six-denier but the percentage difference is not necessarily the reason for making this a premium product, the consumer is unable to comprehend the difference. With the evolution of vehicles from ICE to Electric, there are enough opportunities for companies like FPM because the noise created by the IC engine nullifies the other noises while in the EV operation is silent. Therefore, “we see a big opportunity there. That is one particular area where innovation has been directed to by Freudenberg. Not only on headliners but also on back trays, hood liners, floor mats etc. We are coming up with composites which are lighter with longer life for a carpet, offering Lutraflor (Freudenberg technology) floor mats that are lighter and stronger. They have high abrasion resistance that remains despite perpetual usage. The weight here is reduced substantially and the back trays are super absorbent of noise. The hood liners take care of the temperature as well as the noise. These are the areas where we have come up with lighter material, meeting the requirements,” he said.

These products reduce the weight of the four big mats that weigh about 3.5 to 4kg by 25 percent. Overall, there is about 10-15 percent reduction over the conventional products. That’s the reason why today a lot of patronage is shown to these products; as of now they are used only in the C or D segment cars. In India it will take a little more time to reach these segments. Customer awareness level is still not high in India. However, when it comes up, the company would be able to offer a competitive product, considering the economies of scale, which would match the market trends, he said.

UV Rays Impact

Normally, UV rays raise temperature. When they are absorbed by the seats or any component temperature builds up and the a/c in the car is made to work more to maintain the temperature. There is also fuel loss. To cut it down it is necessary to reduce the amount of UV light that goes into the car which would enhance the mileage of the vehicle; passengers also will be benefited as UV rays are not good for the skin.

FPM has developed a composite material for the under-body shield to which patent is pending. “In most countries the under-body shield is metal; we are trying to replace it with a non-woven backed composite that would have the tenacity to take stones and everything hitting it at high speed. Straightaway, the weight proposition will change,” he said. Would that not affect the safety of the vehicle since, for stability, lower centre of gravity is key and this can be achieved by placing heavier stuff under body of the car? Sivasailam said the solution is to support only on the engine side; under-body shield is normally on the engine side so that stones don’t fly into the engine and hit the other parts. When there is lighter material on the front of the vehicle it actually enhances mobility. What is unique is the way the composite is made, the technology and construction; and the amount of tenacity it brings to the product to increase longevity. It’s a 100% recyclable material as well with weight saving up to 40%.

Business Opportunities

On the new opportunities for FPM, Sivasailam said, “We are also having battery separators; they are undergoing development as high storage batteries. It avoids catching fire which mitigates the risk to a great extent because of the ceramic coating. That is where e-mobility will make big commercial success. The other possibilities for the company to explore in India are the commercial vehicles, which are now getting smarter and better as vehicle makers give importance to the interiors; so there is an opportunity for them to get into this business. Even today most accidents take place due to driver fatigue. If that can be minimised it would help. The touch on the headliner or on the seat-back, everything is important. Haptic feeling is not given importance in India as of now. That is something that will be very good with a three-denier head liner. “We are also working on better acoustic properties on the trims. We have a product called Evolon which is a fine fibre technology, spun drawn with very good NVH property. We are working with Evolon in some automotive companies where we feel it can give much superior noise control,” Sivasailam said. (MT)

Comments (0)

ADD COMMENT

Link Copied!

Lauritz Knudsen Electrical and Automation has entered into a partnership with Orion Racing India, the Formula Student team of K J Somaiya School of Engineering, Mumbai.

The collaboration is intended to support engineering students at the grassroots level and strengthen the development of electric mobility capabilities within India.

The partnership focuses on hands-on learning and experimentation in the design of electric and autonomous vehicle platforms. Lauritz Knudsen aims to foster skills in power distribution systems and electric vehicle charging infrastructure, areas central to the company’s industrial focus.

Orion Racing India has operated in student motorsport for nearly 20 years, transitioning from internal combustion engines to electric prototypes in 2019. The team uses electric race cars as a platform for students to address challenges in – energy management, power systems, vehicle safety and performance engineering.

Naresh Kumar, COO, Lauritz Knudsen Electrical and Automation, said, “India’s electric mobility journey will be shaped by the ecosystem we build today. At Lauritz Knudsen, we believe meaningful change begins early, when young engineers are encouraged to build, experiment, and apply their learning to challenges. By engaging with students who are actively working on electric vehicle technologies, we are helping develop future ready talent that will play a defining role in India’s mobility and energy future.”

Dr. Ukrande, Director of K J Somaiya School of Engineering, added, “Orion Racing India has a long and proud legacy of representing K J Somaiya School of Engineering at Formula Student competitions over the years. What makes this journey special is the continuity each batch of students builds on the learning, experience, and spirit of those before them. Through hands-on work on electric racecars, our students move beyond textbooks to real engineering challenges. Support from industry partners like Lauritz Knudsen further strengthens this learning ecosystem and motivates students to innovate in areas critical to India’s mobility future.”

Comments (0)

ADD COMMENT

Link Copied!

Horse Powertrain has announced kAIros, a company-wide artificial intelligence (AI) initiative led by its Horse Technologies division. The programme aims to reduce time-to-market by nearly 50 percent, decrease low-value process work by 40 percent and improve design cycle efficiency by 25 percent.

The initiative is supported by Nvidia, Google Cloud and Deloitte, focussing on engineering, production and business operations.

At the core of the initiative is the Horse Powertrain AI Factory, which supports model training, simulations and digital twins. The infrastructure is designed to generate training data to refine models and improve real-world deployment.

The technical framework includes:

• Nvidia RTX PRO servers equipped with Blackwell Server Edition GPUs.
• Google Cloud NVIDIA RTX 6000 Blackwell Server Edition GPUs.
• Nvidia AI software, including CUDA-X, Omniverse and Cosmos, to accelerate application development.
• Google Gemini Enterprise for the deployment of AI agents to automate coordination tasks.

The kAIros initiative supports physical AI, connecting real-world operations with virtual systems in real time. This integration enables autonomous decision-making for cobots, automated guided vehicles and smart machinery. Key applications include video-based quality inspection, product simulation and robotics for process optimisation across factories and logistics.

A Centre of Excellence has been established to lead internal AI development. This multifunctional team will build applications to scale industrial expertise across the organisation and improve predictive accuracy in propulsion solutions.

Comments (0)

ADD COMMENT

Link Copied!

NXP Semiconductors has announced a series of robotics solutions designed for real-time data processing, sensor fusion and motor control. Developed in collaboration with Nvidia, these ready-to-deploy systems implement the Nvidia Holoscan Sensor Bridge with NXP’s system-on-chip (SoC) technology to reduce component count, power consumption and costs in robotic development.

The solutions focus on Physical AI, which requires low-latency data transport to synchronise motion and sensor data. By integrating the Holoscan Sensor Bridge into NXP's software, developers can establish a direct transport route between a robot's body and its central processing unit.

The architecture incorporates several NXP technologies:

• i.MX 95 Applications Processor: A machine vision solution designed to deliver high-bandwidth data to the robot brain.
• i.MX RT1180 Crossover MCUs: A motor control solution based on a kinematic chain.
• S32J TSN Switch: Aggregates motor control data and provides direct connectivity to the brain using Time-Sensitive Networking (TSN) and EtherCAT protocols.
• Asymmetric Data Transport: Technology acquired through Aviva Links to manage high-throughput data across the robot body.

The unified architecture is designed to support humanoid form factors, which require complex motor synchronisation and real-time perception. NXP’s automotive-grade networking and functional safety expertise are used to ensure the reliability of these systems in physical environments.

Charles Dachs, Executive Vice-President and General Manager, Secure Connected Edge at NXP Semiconductors, said, “Physical AI is redefining what machines can do in the real world, and humanoid robots represent the most complex expression of that revolution. By combining NXP’s deep expertise in edge processing, secure networking, functional safety and real-time control with Nvidia robotics platforms, we are greatly simplifying physical AI development, enabling seamless connectivity between the physical AI edge and the central brain. This is just the beginning of what NXP will deliver to accelerate the ecosystem for physical AI.”

Deepu Talla, Vice-President of Robotics and Edge AI, Nvidia, commented, “The development of autonomous machines requires a high-performance computing architecture that can synchronize complex motor controls with real-time perception. By integrating Nvidia Holoscan Sensor Bridge into its edge portfolio, NXP is providing developers with a scalable foundation to accelerate the deployment of physical AI.”

Comments (0)

ADD COMMENT

Link Copied!

Tokyo-headquartered deep-tech company TIER IV has announced that it has developed new software stacks for Level 4 autonomous driving powered by data-centric artificial intelligence. The software is available via Autoware, an open-source platform, and is designed to be hardware-agnostic, supporting various system-on-chip (SoC) and sensor configurations.

The software stacks are built on an end-to-end (E2E) architecture and offer two primary configurations to allow adaptability across diverse driving environments:

• Hybrid System: Utilises perception and planning AI. It employs diffusion models to capture temporal changes in surroundings and generates trajectories by combining machine learning models with environment perception.
• E2E System: Integrates perception, planning, and control into a single learning process. It uses world models to treat surroundings and driving status as vector representations, creating a pipeline from recognition to vehicle operation.

Automakers can use TIER IV’s machine learning operations (MLOps) platform to iterate AI models. The platform manages data-quality validation, anonymisation and tagging, while generating synthetic and real-world datasets for system evaluation.

TIER IV has commenced 60-minute test runs in three global hubs to validate the technology under distinct traffic conditions:

• Tokyo: Collaborating with the University of Tokyo using a Toyota JPN TAXI to evaluate urban hub-to-hub travel.
• Pittsburgh: Partnering with Carnegie Mellon University using a Hyundai IONIQ 5 for robotaxi tests between Pittsburgh International Airport and the university.
• Munich: Working with the Technical University of Munich using a Volkswagen T7 Multivan for safety evaluations in European urban scenarios.

While safety drivers remain on board to comply with local regulations, no manual intervention is expected during normal operation.

Shinpei Kato, Founder and CEO, TIER IV, said, “To achieve Level 4+ autonomy, we need technology that evolves autonomously alongside the environments it serves. Our new data-centric AI models and collaborative MLOps platform provide a common language and a shared foundation for the entire industry. By working with research institutions, industry leaders and the development community to advance autonomous driving technology through Autoware, we are creating an open, transparent environment that fosters continuous, collective innovation for the benefit of society.”

Yang Zhang, Chairman, Autoware Foundation’s Board of Directors, said, “Autoware serves as the global foundation where researchers, corporations and developers collaborate to advance autonomous driving software. Our collaboration with TIER IV strengthens the international framework for validating and refining E2E autonomous driving through real-world deployment. By testing across three continents, we are driving standards-based innovation and expanding an open ecosystem that lowers the barrier for a diverse range of partners to join and contribute.”

Yutaka Matsuo, Professor at the University of Tokyo, added, “The release of these software stacks and MLOps platform is a vital step toward deploying advanced AI models in industrial applications. By accumulating data from Japan’s distinctive traffic environments through our Tokyo testing and contributing those insights back to Autoware, we aim to further bridge the gap between academic research and real-world deployment.”

Comments (0)

ADD COMMENT

Link Copied!