Igus India Expands Presence With New Manufacturing Plant

Igus India Expands Presence With New Manufacturing Plant

Motion plastics manufacturer, Igus India expanded its footprint in the country by inaugurating a new manufacturing plant spanning 92,000 square feet in Bengaluru Thursday. 

The state-of-the-art plant in Mandur near Budigere in Bengaluru comes at a point when the company prepares to focus on new divisions dedicated to the semi-conductor and renewable energy sectors, areas poised for substantial growth. The expansion is part of Igus’s long-term strategy to enhance its operational capabilities and support its extensive customer base in India.

The newly inaugurated facility is a testament to the company’s long-term commitment to India, involving an investment of over INR 1 billion. This financial outlay reflects the company’s dedication to maintaining its competitive edge through innovation and cutting-edge technology. 

Of the total investment, INR 200 million have been allocated for setting up the factory, INR 400 million for advanced injection moulding machines and INR 200 million for enhancing the manufacturing process. The plant’s infrastructure is designed to meet the high standards of motion plastics production, ensuring that Igus India continues to deliver world-class products tailored to the unique demands of the Indian market.

Since its establishment as a wholly-owned subsidiary in 2000, Igus India has become a prominent player in the motion plastics industry, catering to over 19,000 customers across the country. The company’s extensive product catalogue boasts 125,000 parts, which are used in a variety of customer-driven assemblies, many of which are customized and assembled locally. This vast array of products underscores Igus’s commitment to innovation and customer satisfaction, with over 200 new products introduced annually. The company’s ability to adapt to the evolving needs of its customers has been a key driver of its success in the competitive Indian market.

Looking ahead, Igus India has ambitious plans to further strengthen its operational capabilities and market presence. The company is eyeing significant revenue growth, with expectations of reaching INR 3.4 billion in revenue this year. To support this growth and enhance its logistical efficiency, Igus India plans to establish new logistics and assembly centres in Pune, Gurugram and Noida. These new facilities will enable Igus to better serve its customers across India, reducing lead times and improving overall service delivery.

The focus on emerging industries like semi-conductors and renewable energy is a strategic move by Igus India to align itself with sectors that are poised for substantial growth in the coming years. As India continues to invest in its semi-conductor manufacturing capabilities and renewable energy infrastructure, the demand for high-quality motion plastics is expected to rise. Igus India’s expansion positions the company to capitalise on these opportunities, offering innovative solutions that meet the specific needs of these rapidly growing industries.

The opening of the new manufacturing facility in Bengaluru marks a significant milestone for Igus India, reinforcing its position as a leader in the motion plastics industry. With a strong commitment to innovation, customer satisfaction and market expansion, Igus India is well-positioned to achieve its growth objectives and continue delivering value to its customers across the country. 

Emphasising the strategic importance of this expansion, Igus India Managing Director Deepak Paul stated, “The Indian market presents tremendous potential for Igus as demonstrated by our continued growth and investment here. Our objective is to deliver cutting-edge products and solutions not only to our customers in India but also on a global scale. Igus’s global focus on cost-sensitive and sustainable solutions, encapsulated in our motto ‘Tech up, cost down,’ is perfectly aligned with the Indian approach to technology and innovation. This alignment has been a key driver of our significant growth in the country. As we look forward, our plans include expanding beyond Bengaluru, with logistics and assembly centres set to be established in Pune, Gurugram, and Noida.”

 Igus India is currently the 6th largest subsidiary among Igus’s 38 global subsidiaries, a position that reflects its strong performance and growth potential. Over the past two years, Igus India has doubled its market growth, with revenue figures climbing from INR 1.99 billion to INR 3.13 billion. The company expects this upward trajectory to continue. Additionally, Igus India has invested in a clean room testing facility in Germany and plans to establish a similar setup in India, further enhancing its product development and quality assurance capabilities.

Commenting on the occasion, Country Manager and Director Santhosh Jacob said, “Technology and innovation are at the core of everything we do at Igus. With a catalogue of 125,000 parts and 247 new products introduced this year, we are constantly inspired by our customers’ needs to push the boundaries of what is possible. Our ongoing expansion of the motion plastics product world, coupled with the integration of digitalization and AI, is a testament to our long-term corporate strategy. We are making significant progress in embedding digitalization as a key technology at Igus, which will play a crucial role in our future growth and success.”

Tsuyo Manufacturing Secures Two Motor Technology Patents

Tsuyo Manufacturing

Bengaluru-based technology company Tsuyo Manufacturing has been granted two patents for electric vehicle motor designs, increasing its portfolio to 29 innovations.

The company claims it has supplied 300,000 powertrains to 25 manufacturers across the commercial vehicle, agriculture and industrial sectors.

The first patent covers a bridge design for synchronous reluctance motors. This architecture increases torque density and efficiency whilst reducing energy losses and the requirement for rare-earth materials. The second patent focuses on a five-phase permanent magnet motor using a dual inverter system. This technology allows the motor to switch between modes for startup and torque demands and maintains operation if a phase failure occurs.

These technologies were developed through research and collaboration with the Visvesvaraya National Institute of Technology, Nagpur. The company recently received approval from the Government of Karnataka for a manufacturing expansion to increase powertrain production.

Vijay Kumar, Founder and CEO, Tsuyo Manufacturing, said, "These patents mark a significant milestone and recognition in our mission to develop and promote Design-In-India technology for both domestic and global EV markets. At Tsuyo, we are not merely creating components; we are engineering a comprehensive design approach, crafting fundamental technology to drive sustainable and impactful innovation. Our goal is to offer a resilient powertrain system that addresses real-world performance challenges in electric mobility. Our commitment to deep-tech innovation, supported by a strong in-house R&D team and robust academic collaborations, enables us to challenge conventional construction and topology in hardware. This approach allows us to create niche, modular designs that are manufacturable and scalable, delivering solutions that enhance efficiency, reliability, and cost-effectiveness for OEMs. We take pride in being India's fastest research and engineering startup, consistently advancing our research from TRL1 to TRL9 levels. As India moves towards electrification, we are proud to contribute to the 'Design in India, for the world' vision while expanding our IP portfolio with numerous innovations in the pipeline."

Skoda Auto Volkswagen India R&D Centre Pune

Skoda Auto Volkswagen India (SAVWIPL) has opened a new 33,000 sqft wing at its Technology Centre Pune (TCP) in Baner. The facility is designed to house 250 engineers, bringing the total engineering workforce to more than 450 across its Pune sites.

The expansion aims to increase capacity for vehicle development, platform engineering and software solutions. Staff at the Baner site will also focus on sustainable mobility and connected technologies. This centre acts as a hub for both domestic and international projects within the Volkswagen Group.

The Technology Centre Pune has previously managed the development of models for the Indian market, including the Volkswagen Taigun, the Skoda Kushaq and the Skoda Kylaq sub-4-meter SUV. The new wing is intended to improve localisation and speed up the adaptation of global platforms for local requirements.

Piyush Arora, Managing Director & CEO, Skoda Auto Volkswagen India, said, “The expansion of our R&D footprint in Pune marks another important milestone in our India journey. With the new Baner wing, we are creating additional capacity in a dynamic urban location while building on the strong foundation of our Technology Centre Pune in Chakan. As part of its long-term roadmap, TCP is set to expand its competencies in digitalization, automation, and advanced safety technologies. This combined engineering ecosystem allows us to deliver global-quality solutions with higher speed, greater localisation, and a sharper understanding of customer requirements in India and the world. It further underlines India’s position as a strategic development and competency hub for the Volkswagen Group.”

The company started the Technology Centre Pune in 2019 at its Chakan plant. This latest expansion in Baner is part of a roadmap to increase competencies in automation and safety technologies while maintaining the Group's standards for the subcontinent and export markets.

Tata Motors CV

Tata Motors, one of the leading commercial vehicle manufacturers, has reached a new innovation peak, filing 144 patent applications in FY2025-26, which it claims is the highest annual count ever recorded by its commercial vehicles (CV) division.

The surge in intellectual property activity reflects the company’s shift toward ‘future-ready’ technologies. Beyond traditional mechanical engineering, the new filings focus heavily on sustainable mobility, including electric vehicle (EV) architectures and hydrogen-based internal combustion engines (H2-ICE).

In addition to the record-breaking patent applications, the company expanded its broader IP footprint, which includes 21 design applications and 35 copyright applications; secured 15 new patent grants during the year and now holds a total of over 650 granted patents.

The engineering teams have focused their innovation efforts on four core pillars: Vehicle Safety – advanced driver assistance and structural integrity, Reliability – enhancing the lifecycle of heavy-duty components, Total Cost of Ownership (TCO) – optimising fuel/energy efficiency to improve profitability for fleet operators. And Occupant Comfort – ergonomic and cabin climate innovations for long-haul drivers.

A significant portion of the recent innovation is tied to Tata Motors' leadership in the hydrogen ecosystem. In February 2026, the company signed an MoU with the V.O. Chidambaranar Port Authority to deploy 40 hydrogen-powered heavy-duty trucks (Tata Prima 55-tonne).  

The patent filings support a multi-fuel strategy, encompassing Battery Electric Vehicles (BEVs), Hydrogen ICE, and Hydrogen Fuel Cell technologies, as confirmed by Chairman N Chandrasekaran earlier this month.

Aniruddha Kulkarni, Vice-President and Head of Engineering, Tata Motors, said, “Innovation is at the heart of everything we do at Tata Motors Commercial Vehicles. The record number of patent applications filed in FY26 is a testament to the passion, creativity, and technical excellence of our engineering teams. It reinforces our vision of establishing Tata Motors as a global benchmark for innovation in commercial mobility. As we look ahead, we remain committed to harnessing our innovation capabilities to serve the long-term interests of our customers, communities, and the nation.”

MathWorks Launches Release 2026a With Generative AI Copilots For MATLAB And Simulink

MathWorks

MathWorks has announced Release 2026a (R2026a) of MATLAB and Simulink, headlined by the introduction of AI-powered ‘copilots’ designed to streamline embedded systems development and software verification.

The release focuses on ‘grounded AI’ – integrating generative AI directly into existing engineering environments to improve productivity without compromising the rigour and traceability required for complex systems.

MathWorks is expanding its AI ecosystem by embedding assistants into specific development stages. The Simulink Copilot is for model-based design, it provides context-aware guidance by generating model explanations, answering behaviour-related questions and helping users navigate complex subsystems.

Polyspace Copilot assists in interpreting static analysis results. It helps engineers understand coding vulnerabilities and suggests remedies based on Polyspace analysis findings.

MATLAB Copilot now integrated into MATLAB Test to help engineers generate starter tests and equivalence tests from command history.

Beyond AI assistants, R2026a introduces new products and workflows for software quality:

Polyspace as You Code: A new tool for C and C++ developers that identifies defects and security vulnerabilities in real-time as code is written.

Polyspace Enhancements: Includes a new unified desktop application and ‘software-sanitising’ capabilities in Polyspace Test for dynamic analysis of runtime errors.

Simulink FMU Builder: A new standalone product that creates Functional Mockup Units (FMUs) to facilitate model exchange and integration across different simulation environments.

Avinash Nehemiah, Head of Product Management, MathWorks, said, “In engineering design and software verification, productivity improvements cannot come at the expense of rigor, traceability, or trust. MathWorks is committed to delivering grounded AI tools that help teams move faster while preserving the discipline required to develop complex engineered systems.”