Motion plastics manufacturer, Igus India expanded its footprint in the country by inaugurating a new manufacturing plant spanning 92,000 square feet in Bengaluru Thursday. 

The state-of-the-art plant in Mandur near Budigere in Bengaluru comes at a point when the company prepares to focus on new divisions dedicated to the semi-conductor and renewable energy sectors, areas poised for substantial growth. The expansion is part of Igus’s long-term strategy to enhance its operational capabilities and support its extensive customer base in India.

The newly inaugurated facility is a testament to the company’s long-term commitment to India, involving an investment of over INR 1 billion. This financial outlay reflects the company’s dedication to maintaining its competitive edge through innovation and cutting-edge technology. 

Of the total investment, INR 200 million have been allocated for setting up the factory, INR 400 million for advanced injection moulding machines and INR 200 million for enhancing the manufacturing process. The plant’s infrastructure is designed to meet the high standards of motion plastics production, ensuring that Igus India continues to deliver world-class products tailored to the unique demands of the Indian market.

Since its establishment as a wholly-owned subsidiary in 2000, Igus India has become a prominent player in the motion plastics industry, catering to over 19,000 customers across the country. The company’s extensive product catalogue boasts 125,000 parts, which are used in a variety of customer-driven assemblies, many of which are customized and assembled locally. This vast array of products underscores Igus’s commitment to innovation and customer satisfaction, with over 200 new products introduced annually. The company’s ability to adapt to the evolving needs of its customers has been a key driver of its success in the competitive Indian market.

Looking ahead, Igus India has ambitious plans to further strengthen its operational capabilities and market presence. The company is eyeing significant revenue growth, with expectations of reaching INR 3.4 billion in revenue this year. To support this growth and enhance its logistical efficiency, Igus India plans to establish new logistics and assembly centres in Pune, Gurugram and Noida. These new facilities will enable Igus to better serve its customers across India, reducing lead times and improving overall service delivery.

The focus on emerging industries like semi-conductors and renewable energy is a strategic move by Igus India to align itself with sectors that are poised for substantial growth in the coming years. As India continues to invest in its semi-conductor manufacturing capabilities and renewable energy infrastructure, the demand for high-quality motion plastics is expected to rise. Igus India’s expansion positions the company to capitalise on these opportunities, offering innovative solutions that meet the specific needs of these rapidly growing industries.

The opening of the new manufacturing facility in Bengaluru marks a significant milestone for Igus India, reinforcing its position as a leader in the motion plastics industry. With a strong commitment to innovation, customer satisfaction and market expansion, Igus India is well-positioned to achieve its growth objectives and continue delivering value to its customers across the country. 

Emphasising the strategic importance of this expansion, Igus India Managing Director Deepak Paul stated, “The Indian market presents tremendous potential for Igus as demonstrated by our continued growth and investment here. Our objective is to deliver cutting-edge products and solutions not only to our customers in India but also on a global scale. Igus’s global focus on cost-sensitive and sustainable solutions, encapsulated in our motto ‘Tech up, cost down,’ is perfectly aligned with the Indian approach to technology and innovation. This alignment has been a key driver of our significant growth in the country. As we look forward, our plans include expanding beyond Bengaluru, with logistics and assembly centres set to be established in Pune, Gurugram, and Noida.”

 Igus India is currently the 6th largest subsidiary among Igus’s 38 global subsidiaries, a position that reflects its strong performance and growth potential. Over the past two years, Igus India has doubled its market growth, with revenue figures climbing from INR 1.99 billion to INR 3.13 billion. The company expects this upward trajectory to continue. Additionally, Igus India has invested in a clean room testing facility in Germany and plans to establish a similar setup in India, further enhancing its product development and quality assurance capabilities.

Commenting on the occasion, Country Manager and Director Santhosh Jacob said, “Technology and innovation are at the core of everything we do at Igus. With a catalogue of 125,000 parts and 247 new products introduced this year, we are constantly inspired by our customers’ needs to push the boundaries of what is possible. Our ongoing expansion of the motion plastics product world, coupled with the integration of digitalization and AI, is a testament to our long-term corporate strategy. We are making significant progress in embedding digitalization as a key technology at Igus, which will play a crucial role in our future growth and success.”

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NXP Semiconductors has announced a collaboration with Quanta to launch a deterministic zonal networking solution designed for next-generation Software-Defined Vehicle (SDV) architectures.

The platform combines NXP’s S32 automotive processing platform with TrustMotion’s MotionWise middleware to provide predictable, real-time communication across vehicle networks.

The solution is engineered to solve a primary challenge for automotive manufacturers: ensuring precise timing across distributed compute and network components. By providing end-to-end determinism, the platform reduces the risk of errors during late-stage system integration.

The solution features an automated workflow for topology discovery and schedule generation designed to accelerate SDV program timelines. It combines NXP S32 processors, SJA1110 TSN-enabled switches and multi-PMIC power management into a single, validated system.

It provides low jitter and predictable latency across Electronic Control Units (ECUs) and in-vehicle networks, supporting Quality of Service (QoS). Thus making it scalable to support latency-sensitive applications including audio over Ethernet, high-performance compute (HPC) integration and real-time control.

Sebastien Clamagirand, SVP and GM, NXP Semiconductors, said, “Software defined vehicles require a fundamentally different approach to vehicle architecture – one that delivers deterministic timing across both compute and network at scale. We are helping OEMs overcome the limitations of legacy architectures, reduce integration risk and accelerate development of scalable zonal systems.”

Terrisa Chung, Vice-President and General Manager, Quanta, added, “Quanta’s Adaptive Zonal System is designed to deliver deterministic performance and system level scalability for next generation vehicle platforms. Working with NXP, we’re providing a ready to deploy foundation that helps our customers move faster while meeting strict timing, safety, and reliability requirements.”

The partnership aims to streamline the transition from domain-based designs to zonal E/E systems. NXP and Quanta have also confirmed they are working toward aligning this solution with the NXP CoreRide zonal reference system to support broader SDV integration in future vehicle programs.

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Aptiv has announced that Volvo Cars has awarded its Gen 8 radar platform for deployment in future vehicle programs, with production scheduled to begin in 2028.

The partnership centres on enhancing the perception capabilities of Volvo’s Advanced Driver Assistance Systems (ADAS) as both companies shift toward software-defined architectures.

The Gen 8 platform is Aptiv's latest advancement in high-resolution sensing, utilising proprietary antenna and silicon designs to support AI-powered and machine learning-powered safety functions.

Key Capabilities of the Gen 8 Radar Platform:

• High-Resolution Perception: Superior angular measurement and discrimination allow the system to resolve complex driving scenarios with high precision.
• Environmental Robustness: Engineered to maintain high performance in adverse weather and challenging urban environments where traditional sensors may struggle.
• Sensor Fusion Optimisation: Designed for seamless integration with cameras and other perception layers, providing a more reliable "world model" for the vehicle's computer.
• Scalability: A modular architecture that allows Volvo to deploy the technology across various vehicle lines and global markets efficiently.

Alwin Bakkenes, Head of Software Engineering at Volvo Cars, said, “Volvo Cars has always been guided by a belief that safety should be designed around people and real‑world driving conditions. Aptiv’s Gen 8 radar platform helps us deliver even more robust perception capabilities to our advanced driver assistance systems across increasingly complex environments and driving scenarios.”

Matthew Cole, Senior Vice President, Sensors & Compute at Aptiv, added: “Volvo Cars’ commitment to protecting people inside and outside the vehicle has set the benchmark for automotive safety. Aptiv’s Gen 8 radar was designed with that same purpose in mind: delivering dependable, high-resolution perception that performs in a wide range of use cases and environmental conditions. We’re proud to support Volvo Cars as they continue advancing their safety ambitions across future vehicle programs.”

The collaboration reinforces Volvo Cars' long-term safety mission – aiming for a future with zero accidents, while positioning Aptiv as a primary technology partner in the evolution of intelligent, software-led vehicle safety systems.

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Mercedes-Benz has announced a strategic partnership with the German low-code automation provider n8n to roll out a global platform for AI-powered workflows.

The initiative is designed to move AI beyond isolated pilot projects and integrate it into everyday operations across R&D, production, sales, HR and IT.

The partnership emphasises digital sovereignty, with Mercedes-Benz utilising n8n’s self-hosted, cloud-agnostic model to maintain strict control over its data and processes within a European technology ecosystem.

The strategy categorises employees into ‘Takers’ (users), ‘Makers’ (who design workflows via n8n) and ‘Builders’ (who develop advanced software). The goal is to empower ‘Makers’ to actively shape AI-driven processes without deep coding knowledge.

n8n will act as the ‘glue’ in the Mercedes-Benz technology stack, connecting existing systems and enabling the deployment of AI agents that can resolve issues and make data-driven decisions autonomously.

The rollout follows a massive company-wide hackathon involving over 1,500 participants. The most successful use cases from this event are currently being transitioned into full-scale operational implementation.

Katrin Lehmann, Chief Information Officer, Mercedes-Benz, said, “Scaling AI takes more than technology, it’s about putting it to work in our core business. Together with n8n, we make it easy for our teams at Mercedes-Benz to turn ideas into measurable impact across our value chain and to actively shape how we operate.”

Jan Oberhauser, Founder & CEO, n8n, added, “What we are building together with Mercedes-Benz answers the question of how to move AI from pilot to production at a scale few can achieve.”

By adopting a modular and flexible low-code architecture, Mercedes-Benz aims to increase its ‘innovation velocity.’ The n8n platform allows the company to rapidly iterate on automation ideas while ensuring that the resulting workflows are governed, scalable and integrated with the brand's broader AI ecosystem. This move reinforces Mercedes-Benz’s commitment to an open, software-defined architecture as a primary factor in industrial competitiveness.

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The OPEN Alliance, a leading industry consortium, has issued a call for greater strategic alignment across the automotive sector to unlock the full potential of ‘automotive ethernet’.

According to the newly released Automotive Ethernet – Architecture Change Drives Growth report from Tech Insights, vehicle Ethernet ports are projected to triple from approximately 962,000 sockets in 2025 to 3.42 million by 2032.

Despite this rapid growth, the analysis highlights a significant ‘adoption gap’. A small group of advanced Original Equipment Manufacturers (OEMs) currently installs 4.5 times more Ethernet ports per vehicle than the market average, leading to high variability in maturity levels across different regions and manufacturers.

The report predicts that the average number of Ethernet sockets per vehicle is forecasted to rise from 11 in 2025 to 27 by 2030. While 100BASE-T1 remains common, its share is declining, 1000BASE-T1 is expected to become the dominant speed grade by 2030 to support high-bandwidth backbones.

The demand for 10BASE-T1S is gaining traction in body and infotainment domains, while 2.5GBASE-T1 is being adopted for advanced sensors and cameras. Time Sensitive Networking (TSN) is projected to underpin nearly 50 percent of all Ethernet-equipped vehicles by 2030.

Suma Prabhakara, President, OPEN Alliance, said, “Automotive Ethernet is set for rapid yet uneven growth as new architectures, higher sensor bandwidth and emerging applications drive a near-tripling of Ethernet sockets in vehicles by 2032. As regions like China grow in overall socket share but remain internally fragmented, the OPEN Alliance’s role in reducing variability and accelerating consistent, standards‑based adoption becomes even more important. We encourage OEMs and suppliers to align with our work and share their implementation experience.”

The report warns that fragmented strategies – where different OEMs use divergent implementation methods – risk keeping the cost of developing autonomous driving and next-generation systems ‘unnecessarily high.’

The OPEN Alliance advocates for the use of its standardised test suites to ensure interoperability and prevent costly integration delays.

Additionally, the report identifies geopolitics as the top risk factor for market stability. It also notes that SERDES (Serialiser/Deserialiser) technology will continue to grow alongside Ethernet rather than being displaced by it, as vehicles require a mix of high-speed data protocols to support complex sensor suites.

Samuel Sigfridsson, OPEN Alliance Board Member, added, “The industry cannot afford fragmented approaches. Tested, standards-based implementation will prevent the costly divergence that slows innovation.”

Representational image courtesy: Pexels/AmmyK

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