India, which houses four percent of the world’s water resources and 18 percent of the world’s population, ranks 13th among the 17 worst affected countries in Aqueduct 3.0 Country Rankings 2019 lists. It is the world’s biggest extractor of groundwater — more than China and the US combined — accounting for almost a quarter of the total extracted globally. Between 2000 and 2017 its groundwater depletion increased by as much as 23 percent. Generally, the annual per capita water availability of less than 1,700 cubic meters is considered a water-stressed condition. If this number is below 1,000 cubic meters, it is regarded as a water scarcity condition. Its highly alarming that for India, the utilisable per capita water availability which stood at 938 cubic meters in 2010 is expected to drop to 814 cubic meters by 2025, says National Institute of Hydrology.

About 200,000 Indians die every year due to inadequate access to safe water and 600 million face high to extreme water stress, as reported by NITI Aayog. The groundwater resources that account for 40 percent of India’s water supply are being depleted at unsustainable rates directing the need to adopt efficient water management measures in both residential and industrial areas. Nearly 163 million of India’s population of 1.3 billion lack access to clean water close to home, according to a report by WaterAid. Given this scenario, it is incumbent upon both the Government and the citizens, to find ways to address and avert the crisis.

Excessive Industrial water consumption

The world’s population is expected to expand by another 40-50% over the next 50 years (Source: World Water Council). Currently, India’s industrial sector is already the second-highest consumer of water, and their current usage in India is about 13 percent of the total freshwater withdrawal in the country. This water demand for industrial uses and energy production is expected to grow at a rate of 4.2 percent per year, rising from 67 billion cubic metres in 1999 to 228 billion cubic metres by 2025. Here, it’s critical to note that industrial water demand is not negligible in India and that it is bound to grow in the coming years. Experts opine that poor water pricing is one of the main reasons for its inefficient use by the industrial sector. It’s essential that for a water-stressed country like India, the efficiency of utilisation in all the industrial uses of water should be optimised and an awareness of water as a scarce resource should be fostered. The key to the problem lies in the effective management of the water through the deployment of tech advanced smart meters that allow real-time insights to be drawn and acted upon immediately.

Automotive Industry

Efficient water management is becoming an increasingly important issue in sustainable vehicle manufacturing. The automotive industry is one of the major consumers of water, and according to some estimates, over 40,000 gallons of water is used in the process of manufacturing a car. In the automobile assembly lines, water is used throughout a variety of process and production stages where vehicles are treated, washed, rinsed and painted.

The Indian automobile industry is expected to reach $300 Bn by 2026 at a CAGR of 15 percent. It is vital to deploy advanced smart water management technologies to track and reduce process water usage. The technology roadmap for energy reduction in automotive manufacturing should have smart water meter deployment as a key point. These would help manufacturers understand the water usage pattern and make informed decisions to use it more judiciously, thereby reducing the overall energy usage and cost factor.

Since water is used in nearly every stage of the auto manufacturing process in the automotive industry, concerns must be raised around how these plants can reduce global water use significantly. The most conducive solution would be deploying smart water metering solutions due to a number of benefits that they have to offer:

Power bank of Information/data log- Valuable statistical data and information about the water volume and flow, temperature, pressure information is stored and available in the integrated data loggers. These non-invasive temperature readings and optional integrated pressure measurement help network operators to maintain water quality and balance pressure levels in their pipe network.

Lifetime Maintenance-free with long-term battery life- With more than ten years of battery life and in-built static technologies, some static water meters solutions are maintenance-free over its entire operational lifetime.

Improved and better performance- Consumption patterns of commercial and industrial customers often involve fluctuations between low flow rates and continuously high flow rates. These smart meters are designed to be extra sensitive both at high and low flow rates so the alarm can be raised quickly and efficiently in case of pipe burst/ leakage/reverse flow/tampering attempts.

Interestingly, many of the large automobile players have understood the risk of undue water usage. Water management has started to become a top priority in manufacturing plants for them. The OEMs and associated automotive suppliers globally are constantly introducing and expanding methods to conserve water.

Government Initiatives

Governments and regulatory bodies are looking to encourage smarter systems, greener environmental standards and demanding cost targets to restrict the impact on their citizens. Smart water networks, energy reduction targets, a growing population and the effects of climate change are driving new business models and regulatory demands for the Government nowadays. Remote data collection and exchange is growing exponentially and long-established methods and practices are being relooked at – which is offering immense opportunities to utilities to drive operational efficiency. Smart water management, as outlined above, helps the Government, cities & water utilities to improve their infrastructure and enhance the quality of customer service/engagement.

Smart water meter application in industries will help water companies improve customer experience by providing instant, accurate information on everything from billing to queries about service, as and when it’s needed. Providing more data would mean enabling more contact with the customer, fostering a closer relationship.

Road Ahead

Right now, water conservation needs to be a strategic priority for vehicle manufacturers. Considering a majority of areas that operate in are water-stressed, eliminating potable water use to the maximum extent, should be the main motto. Both automobile assembly plants and parts manufacturers need to come forward and adopt water management infrastructure within their processing plants to increase water usage efficiency and minimise discharge volumes. Changing the water footprint of car manufacturers is important.

Water is shaping up to be a serious economic risk in Asia’s third-largest economy. Desertification, land degradation and drought cost India about 2.54 percent of the gross domestic product in 2014-15, according to an India’s environment ministry study. Another global survey of miners in 2018 (CDP), stated that water-related problems such as droughts, increased water stress, and flooding would necessitate a financial impact worth USD 11.8 billion over the next five years. Smart water meters can help India win the water crisis battle faster. The smart water meter market in India is forecast to grow at a CAGR of 14.7 percent during 2019-2025 as per Frost & Sullivan Report.

While the Government have been making significant efforts to make India the best water management nation in the world, the need to work towards a digital, smart and resilient water economy to enhance the water management system– is vital! (MT)

NB: Amit Vaidya is Director, India – Metrology Business, Sensus; views expressed are personal

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Toyota Kirloskar Motor (TKM) has signed a Memorandum of Understanding (MoU) with Wipro 3D to create a Centre of Excellence (CoE) for additive manufacturing. The facility will be located at the Toyota Technical Training Institute (TTTI) in Bidadi, Bengaluru. The partnership is intended to facilitate skill development and the integration of 3D printing technologies into production environments.

The centre will provide students with exposure to industrial applications of additive manufacturing, including rapid prototyping and the development of production aids. Wipro 3D will provide technical expertise and training modules covering internships, apprenticeships and workshops. The curriculum will also incorporate digital manufacturing and resource optimisation as part of an emphasis on Industry 4.0 technologies.

By leveraging these manufacturing capabilities, the initiative aims to reduce lead times and improve assembly line efficiency. The TTTI, which focuses on vocational education in trades such as mechatronics and welding, doubled its intake to 2,400 students in 2023. This collaboration aligns with the institution's objective to build technical talent for the automotive sector.

G Shankara, Chief Strategy Officer, Toyota Kirloskar Motor, said, "Our Human Resource Development philosophy at TKM follows core principles of Toyota such as, Continue the Quest for Improvement, Show Respect for People, under which we thrive hard to develop individuals in the Latest Technology of the New Age Era of automotive field. We are also committed to nurturing skilled talent and strengthening India’s manufacturing ecosystem. This collaboration will play an imperative role in nurturing future-ready talent, while contributing meaningfully to the Government’s Skill India Mission.”

Yathiraj Kasal, Business Head and General Manager, Wipro 3D, added, “This association reflects our commitment to strengthening India’s manufacturing ecosystem through capability building and innovation, while creating industry-relevant learning experiences.”

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TomTom has introduced Unified Speed Restrictions, a new service providing updated speed limit data for global regulatory compliance and Advanced Driver Assistance Systems (ADAS). The service is designed to help vehicle manufacturers exceed the minimum requirements of Intelligent Speed Assistance (ISA) regulations.

The service integrates multiple static and live data sources into a single output. By combining various inputs, the system provides continuous updates to vehicle software to ensure speed limit identification remains accurate across different driving environments.

Data sources utilised include:

• Unsigned speed limits: Based on regional road classifications.
• Roadside sign recognition: Camera-based detection of physical signs.
• Probe data: Aggregated information from connected vehicles.
• Variable speed limits: Real-time data from electronic overhead gantries.

Beyond safety compliance, the service supports automated driving functions by providing data for predictive path planning and smoother vehicle manoeuvres.

The solution is available as an API or pre-integrated within the TomTom ADAS SDK. The SDK is modular, allowing manufacturers and Tier 1 suppliers to incorporate the data into existing software stacks without vendor lock-in. This architecture is intended to reduce development costs and accelerate the deployment of predictive assistance features.

Manuela Locarno Ajayi, SVP of Product Engineering, TomTom, said, “Accurate and trusted speed information is foundational to road safety, regulatory compliance and automated driving at scale. With Unified Speed Restrictions, we are equipping automakers with a globally consistent, future‑ready foundation that reduces complexity, enabling higher levels of automation.”

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Detroit Engineered Products (DEP) has introduced DEP AIWorks, an engineering platform designed to integrate machine learning with physics-based simulation. The launch follows the conclusion of a five-city industry conclave held across Bengaluru, Delhi NCR, Hyderabad, Pune and Chennai.

DEP AIWorks is built as a physics-agnostic and tool-agnostic environment, allowing it to function across various datasets and engineering domains. The platform combines neural networks and physics-informed models with computer-aided engineering (CAE) solvers to provide predictive and generative capabilities within the product development lifecycle.

Core features of the platform include modular architecture, operational speed and ecosystem compatibility.

The platform is intended for use in the automotive, aerospace, energy, manufacturing and telecommunications sectors. It supports various stages of development, from early design exploration to manufacturing validation. By utilising data-driven learning alongside physics-based validation, the system aims to improve engineering productivity and accelerate decision-making cycles.

Radha Krishnan, President & Founder, DEP, said, “DEP AIWorks reflects the next step in how engineering organisations will adopt AI, not as a standalone tool, but as an integrated part of the product development lifecycle. By combining decades of simulation expertise with advances in AI, we are enabling teams to move faster while maintaining engineering rigor and reliability.”

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German tier 1 supplier ZF has introduced SolarBoost, a retrofittable solar panel system designed to support the 24-volt on-board electrical systems of city buses and coaches. The technology generates electricity during vehicle operation to recharge batteries, intended to reduce fuel consumption and maintenance requirements for fleet operators.

The system reduces the load on the drive engine by providing an alternative power source for on-board systems, which are traditionally supplied by the alternator. According to ZF, the additional energy can reduce fuel consumption by up to 3.5 percent, depending on weather conditions and application profiles.

The company states that key benefits for operators include battery longevity, as continuous recharging extends battery life. ZF reports potential savings equivalent to one battery per vehicle per year.

Furthermore, it enhances uptime by reduced requirement for stationary battery recharges and lower maintenance frequency. The system includes Bluetooth connectivity, allowing operators to track energy generation in real-time via a mobile application.

SolarBoost utilises a plug-and-play architecture designed for installation in an operator's own workshop using standard tools. The process does not require drilling into the vehicle structure or extensive rewiring, allowing for fleet-wide scaling with minimal disruption to service.

The hardware is engineered to withstand vibrations and weather conditions associated with heavy-duty transit. ZF provides a 5-year warranty and repair kits to support the long-term durability of the flexible panels.

The product is positioned as a scalable solution for bus operators to meet environmental targets. By utilizing renewable energy for electrical loads, the system assists in reducing the carbon footprint of intercity and urban transport fleets. It aligns with ZF’s broader strategy to deliver innovations that improve vehicle efficiency while supporting climate-friendly mobility.

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