AVL Fuel Cell Truck

The road to decarbonisation for the commercial vehicle sector is proving to be a complex and challenging journey, with experts highlighting that a straightforward ‘combustion engine ban’ for lorries and other commercial vehicles is far more difficult to implement than for passenger cars.

Following the European Union’s strict CO2 fleet regulations for passenger vehicles, which effectively introduce a ban on combustion engines, stringent greenhouse gas limits are also being rolled out for commercial vehicles.

Experts at the International Vienna Motor Symposium stressed that the industry is racing to develop a wide array of solutions to match the huge diversity of vehicles on the road – from long-distance trucks and small delivery vans to construction and agricultural machinery.

Prof. Bernhard Geringer, Chairman of the International Vienna Motor Symposium, noted that the entire commercial vehicle industry is working on a wide range of solutions needed to match the diversity of vehicle types on the road in view of the developments expected in 2026.

The legislative pressure is intense. Tobias Stoll, a project manager at the Research Institute for Automotive Engineering and Vehicle Engines Stuttgart (FKFS), pointed out that EU legislation stipulates ‘a 45 percent reduction in CO2 emissions by 2030 compared to 2019,’ with manufacturers facing heavy financial penalties for non-compliance.

This has set the industry's course, with Frederik Zohm (pictured above), Chief Technology Officer at MAN Trucks & Bus, expecting ‘major transformations in the commercial vehicle sector by 2030.’

Egon Christ, Chief Strategist at transport and logistics service provider Mosolf, commented: ‘The course has been set.’

However, the existing transport model, especially for long-haul journeys, is heavily reliant on fossil fuels. A typical diesel lorry has a service life of 1.5 million kilometres, often covering up to 200,000 kilometres annually.

Ten years ago, EU forecasts anticipated a dominant role for hydrogen and a minor one for battery-electric trucks. The reality has turned out to be ‘exactly the opposite,’ according to Nils-Erik Meyer, a division manager at Akkodis Germany.

Today, there are only around 10 fuel-cell truck models in the EU, compared to over 40 battery-electric models.

While battery-electric vehicles are currently the most technologically advanced, their widespread use hinges on a massive overhaul of charging infrastructure.

Oliver Hrazdera, site manager at Akkodis Austria, calculated: “For trucks with an electric range of 500 kilometres, the EU needs 2,000 charging points with 650 or 1,000 kilowatts of charging power.”

Batteries, payload and hydrogen’s setbacks

Freight companies prioritise fast turnarounds, which necessitates rapid charging. Dorothea Liebig, a manager at Shell Global Solutions Germany, explained that the maximum charging capacity for trucks ‘is up to eight times higher than for cars.’ She also highlighted the alternative of battery swapping, particularly prevalent in China, where it is ‘fully automated and takes just seven minutes’ at the over 1,200 existing battery replacement stations for trucks.

For many journeys, electric trucks are already viable. Meyer from Akkodis calculated that with a mandatory driver break and recharging, a truck could cover ‘around 630 kilometres are possible in one shift. This covers 90 percent of all journeys.’

However, a key disadvantage of battery-electric lorries is the impact on payload, which is reduced by ‘three to six tonnes for the drive system, mainly due to the batteries,’ according to Meyer. By contrast, hydrogen fuel cells only reduce the payload by one tonne.

Despite this advantage, enthusiasm for fuel cells has cooled in Europe. Markus Heyn, Managing Director of Robert Bosch and Chairman of Bosch Mobility, reported that in Europe and the US, a major hurdle has been the substantial cooling requirements for fuel cells, which need ‘two to two and a half times more cooling surface area than diesel trucks,’.

According to Rolf Dobereiner, product line manager at AVL List. This increased requirement consumes up to 40 kilowatts, reducing driving performance and creating challenges for achieving the high-power outputs needed for heavy-duty haulage.

An unexpected dark horse has emerged: the hydrogen combustion engine. This technology offers compelling benefits, as it doesn't require the costly, high-purity hydrogen needed for fuel cells.

Christian Barba, Senior Manager at Daimler Truck, noted that it saves costs ‘as 80 percent of the parts of a diesel engine can be reused.’

Moreover, Anton Arnberger, Senior Product Manager at AVL List, reported that it ‘is the only zero-emission technology that does not require the use of rare earths.’

The hydrogen engine ‘could achieve the torque and power of a gas or diesel engine,’ said Lei Liu, a manager at Cummins in Beijing. Cummins is testing these vehicles in India, where they are seen as a main pillar for transport decarbonisation, given the lack of a comprehensive power grid required for electric trucks.

Developers are also looking at alternatives to gaseous hydrogen. The trend in Europe is moving towards liquid hydrogen, which allows for longer ranges and is cheaper to store.

Furthermore, Yuan Shen, Chief Developer at Zhejiang Geely Holding in China, proposed methanol as ‘the best carrier of hydrogen,’ as it is a liquid fuel that is easy and safer to store and transport.

Shipping, special vehicles and hybridisation

Decarbonisation is equally challenging on the high seas. Andreas Wimmer, a professor at Graz University of Technology, reported that engines for the 100,000 ocean-going vessels in service today have a life span of over 25 years and cost hundreds of millions of euros.

By 2050, these giants must also be CO2-free. While the combustion engine will remain, fossil heavy fuel oil must be replaced by ammonia (considered an ‘up-and-comer’), methanol or limited-quantity biofuel.

The special vehicle sector – such as construction and agricultural machinery – presents one of the toughest challenges. Stefan Loser, department head at MAN Truck & Bus, noted that a forage harvester would need ‘36 tonnes of batteries to run purely on electricity,’ which is impractical. For such machines, which are used intensively for short periods, hydrogen fuel cells or combustion engines running on synthetic fuels will be essential.

Finally, in the USA, where the decarbonisation of transport is ‘less aggressive than in Europe,’ according to Chris Bitsis, head of development at the Southwest Research Institute, hybridisation (the combination of combustion engines and electric drives) is seen as a key strategy to maintain everyday usability while significantly reducing consumption and emissions.

Summing up the current situation, Prof. Bernhard Geringer concluded that battery-electric drives in commercial vehicles are currently only realistic for distances of up to 500 km and with sufficient fast-charging options. He stressed that the special vehicle sector is particularly difficult, which is where ‘hydrogen fuel cell drives or combustion engines with synthetic fuels come into play.’

Basemark, KPIT Technologies Join Forces To Accelerate Next-Generation Automotive HMI Solutions

Basemark - HMI

Basemark, a provider of real-time graphics and augmented reality (AR) software, has announced a strategic collaboration with KPIT Technologies, a global mobility solutions provider. The partnership aims to accelerate the development and large-scale deployment of next-generation, multi-screen Human Machine Interface (HMI) solutions for automotive original equipment manufacturers (OEMs).

As a primary milestone of this agreement, KPIT officially joins Basemark’s Rocksolid ecosystem as its first certified partner. The alliance is structured to help automotive manufacturers transition HMI concepts into production-grade series deployment faster while meeting stringent industry standards for safety, reliability and performance.

As modern vehicles transition into software-defined platforms, advanced HMIs have become critical differentiators for brand identity and consumer experience. However, scaling immersive, context-aware interfaces across multiple vehicle segments and varied display domains remains a significant engineering challenge.

This collaboration addresses those complexities by pairing specialised software hardware with global engineering scale:

Basemark's Rocksolid Platform: Provides a high-performance software environment tailored for advanced HMI and AR development. The platform is designed to support modern development workflows, including artificial intelligence (AI)-assisted creation, modification, and debugging of HMI assets and application logic.

KPIT's Integration and Engineering Scale: Brings nearly two decades of automotive software expertise, having supported more than 20 million vehicles globally. KPIT provides end-to-end capabilities across infotainment, digital cockpits, connectivity, embedded platforms, systems integration, validation, and global delivery.

The Rocksolid Certified Partner Program is designed by Basemark to ensure that OEMs can execute high-volume, safety-critical HMI programs with verified partners who have demonstrated technical excellence on the platform.

Under the agreement, KPIT will directly leverage Rocksolid Studio and Rocksolid Engine to design and deploy integrated automotive software architectures, including advanced HMI, AR Head-Up Displays (HUD), digital cockpits, and multi-display experiences.

Tero Sarkkinen, Founder & CEO, Basemark, said, “KPIT becoming the first Rocksolid Certified Partner is an important milestone for the Rocksolid ecosystem. With KPIT’s automotive software expertise and delivery scale, OEMs can accelerate their journey from HMI concept to reliable series production.”

Omkar Panse, CTO, KPIT Technologies, added, “Our collaboration with Basemark strengthens our ability to help OEMs deliver advanced HMI experiences with production readiness and scale. By combining Rocksolid’s high-performance platform with our solutions, and software and systems expertise, we enable customers to deploy differentiated user experiences across vehicle programs efficiently.”

Audi Unveils The Nuvolari: A 1,001 PS Formula 1-Inspired Hybrid Supercar

Audi Nuvolari

German luxury automotive company Audi has officially introduced the Audi Nuvolari, its first-ever supercar featuring a high-performance hybrid powertrain. The company believes it is destined to become the fastest and most powerful production vehicle in the history of the brand. Production of the vehicle will be strictly limited to 499 units with customer deliveries scheduled to commence in the first half of 2027.

Named after the legendary, fearless pre-war racing driver Tazio Nuvolari, the pre-production prototype represents a monumental shift for the manufacturer. It serves as the pioneering production model to debut Audi’s brand-new, visceral design philosophy.

The technical core of the Audi Nuvolari features a complex hybrid system sporting four distinct drive units that push out a combined maximum system output of 736 kW (1,001 PS).

It uses a mid-mounted 4.0-litre V8 biturbo engine that generates 588 kW (800 hp) and 730 Nm of torque. Heavily derived from motorsports, it revs up to an impressive 10,000 rpm. The engine is further complemented by three axial flux electric motors, which include two oil-cooled axial flux motors on the front axle, outputting up to 2,150 Nm of torque and enabling fully variable torque vectoring. A third electric motor is sandwiched between the mid-mounted engine and the transmission. The system relies on a lithium-ion battery with a gross capacity of 7.3 kWh.

The Audi Nuvolari has a claimed acceleration of zero to 100 kmph in under 2.6 seconds, upto 200 kmph in 6.8 seconds and a top speed exceeding 350 kmph.

To safely manage extreme velocities, Audi worked closely with its Formula 1 drivers to refine the car's aerodynamics. The vehicle features an S-duct – a vented front end that channels air to increase front-axle downforce while reducing lift – and a deployable adaptive rear wing. The wing automatically morphs through three operational configurations: Closed (minimising drag), Low Downforce (LD) and High Downforce (HD).

In its peak HD setting, the aero package generates more than 400 kg of downforce. Drivers can also manually deploy a steering-wheel-mounted Drag Reduction System (DRS) on straights to lower the wing and bleed off drag.

Structurally, the supercar utilises the renowned Audi Space Frame (ASF) technology but pairs it with an all-carbon fibre exterior for the first time in brand history. Virtually all body panels are built using high-tech prepreg autoclave technology to ensure maximum rigidity with minimal mass. Forged centre-lock wheels also make their production debut on this vehicle.

Quattro Predictive Ride

The vehicle premieres quattro predictive ride, an advanced evolution of Audi's signature all-wheel-drive system. Using a highly responsive vehicle state model fed by real-time telemetry (including yaw rate, steering angles and grip levels), the car proactively calculates traction thresholds.

Before a tyres-slip event can occur in a corner, the car seamlessly modulates longitudinal and lateral torque vectoring, tweaks active aero downforce and applies targeted brake interventions to stabilise the chassis.

Through physical rotary dials on the steering wheel, drivers can select from four core modes, plus a dedicated track setting:

  • E-Hybrid: For fully electric, emissions-free urban driving.
  • Balanced: Prioritises everyday driving comfort, efficiency and baseline performance.
  • Dynamic: Optimises throttle response and sharpens cornering precision.
  • Dynamic+: Focuses the entire hybrid powertrain on delivering maximum emotional performance.
  • Track Mode: Tailors traction control behaviour to specific track environments, allowing drivers to manually step settings across Wet, Dry, Race, or completely Traction Control Off (TC Off).

The Nuvolari employs a motorsport-derived brake-by-wire system with an energy absorption capability of up to 2.8 megawatts. It permits purely electric regeneration up to 0.3 g before seamlessly engaging its hydraulic anchors.

The physical hardware consists of the new Audi Ceramic Pro braking system, utilising Formula 1 long-fibre carbon brake discs and a custom internal cooling design that boosts thermal dissipation by 21 percent over conventional carbon-ceramic brakes. Massive 10-piston fixed calipers clamp down on 420x40 mm discs at the front axle, while 4-piston calipers handle 410x32 mm discs at the rear.

The cockpit layout strips away secondary digital clutter, keeping all vital human-machine interface (HMI) menus directly inside the driver's primary line of sight. The visual identity features anodised aluminium accents and premium lightweight carbon-fibre bucket seats.

The interior is cleverly split into two distinct colour zones: a dark, muted front cabin designed to optimise high-speed driving concentration and a lighter Shadow Dune layout in the rear.

In a historic nod to Audi's rich racing heritage, the colour accents utilised across the digital HMI screens are styled as a direct tribute to the legendary 1930s Auto Union Type C speed-record race cars.

Gernot Dollner, Chairman of the Board of Management, Audi AG, said, “With the Audi Nuvolari, we are accelerating technological progress. It shows what is possible when the focus is on technology, performance, and execution through teamwork – and when we achieve progress together.”

Rouven Mohr, CTO, Audi, added, “With the Audi Nuvolari, our entire team has once again demonstrated its technical expertise, innovative strength, and dedication. This is reflected not only in the vehicle’s performance and its Formula 1-inspired technologies, but also in the ability to transfer innovations quickly and precisely into a production vehicle.”

Valeo Expands EV Ecosystem Footprint With Advanced Ineez Smart Charging Solutions

Valeo - Ineez

French tier 1 supplier Valeo has expanded its presence in the electric vehicle ecosystem with the introduction of its advanced smart charging product range. The new lineup is being showcased at the Drive to Zero event at Paris Expo Porte de Versailles.

For the first time, the company is demonstrating its new Ineez AC charging station, which features native integration of bidirectional Vehicle-to-Grid (V2G) technology and the ISO 15118-20 communication protocol. The implementation transforms the traditional vehicle charging point into an active hub capable of optimising local energy flows and reducing user costs by allowing real-time interaction between electric vehicles and the power grid.

The core software and hardware architecture powering Valeo's V2G charging equipment utilises a technology platform originally engineered by IoTecha, which is now owned by Valeo.

This system combines updated communication networks with a cloud-based IoT.ON management platform to secure baseline interoperability between the EV, the charger and the local utility provider.

It utilises ISO 15118-20 protocol, which serves as a secure, universal digital interface between the vehicle and the hardware to guarantee ultra-secure data transfers and support bidirectional energy flows. Embedded software stacks allow for localised implementation of varying international grid codes, optimising hardware functionality according to specific geographic requirements.

The autocharge feature streamlines the consumer charging process by incorporating automatic, cardless user authentication upon plug-in. The bidirectional power flow enables electric vehicles to feed stored energy back into power grids or localised buildings during peak energy demand periods, serving as a functional tool for asset monetisation.

At the event, Valeo is exhibiting its full Ineez commercial portfolio, structured to target residential, commercial, industrial and fleet applications including – Smart Unidirectional (V1G) AC Stations, Advanced Bidirectional (V2G) AC Stations, Energy Management Systems and Ancillary Hardware.

Isabelle D’Ambrosio, Vice-President of Smart Mobility, Valeo, said, “At Valeo, we are combining our industrial excellence and software protocols, to make advanced energy flexibility both accessible and future-proof for our customers, expanding our reach beyond the traditional automotive technology. We are proud to present our latest Ineez AC charging station that offers Vehicle-to-grid technology as well as the latest communication protocol that secures a safe interface between the vehicle and the charging station.”

Oleg Logvinov, Founder, IoTecha, added, “As EV infrastructure becomes woven into the fabric of daily life – from the driveway to the highway – the potential for asset monetisation scales exponentially. IoTecha’s platform, now a part of Valeo’s global ecosystem, bridges the gap between simple charging and smart monetisation. We aren’t just charging vehicles; we are providing a one-stop shop to turn every EV into a high-performance revenue engine.”

Synopsys To Host SNUG India 2026 Conference In Bengaluru

File photo: Synopsys 2025

Synopsys, Inc., a prominent provider of silicon-to-systems design solutions, will host its annual flagship Synopsys User Group (SNUG) India 2026 conference at the Sheraton Grand Bengaluru Whitefield Hotel on 18 June 2026.

The one-day event serves as a collaborative platform for semiconductor design engineers, technology executives and ecosystem partners across India's electronics and systems engineering sectors to discuss developments in the era of pervasive artificial intelligence.

The conference will open with a keynote presentation delivered by Ravi Subramanian, Chief Product Management Officer at Synopsys, titled ‘Re-Engineering the Future of Silicon’. The address will examine the structural transformations occurring within engineering design and development workflows, driven by specific technical shifts:

  • AI and Agentic Workflows: Exploring how machine learning and autonomous agent frameworks are optimising traditional silicon layout and verification pipelines.
  • Silicon-to-Systems Innovation: Evaluating the accelerating convergence of standard silicon design, multiphysics analysis and intelligent system engineering to manage high design complexity.
  • Accelerated Innovation Cycles: Addressing the challenges organisational engineering teams face during truncated development timelines for complex semiconductor products.

As software-defined architectures and AI transform product development paradigms, SNUG India 2026 will run multi-track sessions detailing next-generation engineering workflows. The technical program will incorporate peer-reviewed customer presentations, expert panels and technical deep-dives covering – AI-enabled semiconductor engineering & automation tools; 3DIC and advanced packaging; managing signal integrity & layout density in multi-dye chip architectures; multiphysics chip design & hardware-assisted verification systems and design methodologies for software-defined systems.

Sudeep Kallappa Shivalli, Regional Senior Director, Go To Market at Synopsys, said, “SNUG India 2026 reflects the spirit of collaboration and innovation that has defined the Synopsys Users Group community for over three decades. As engineering teams navigate unprecedented complexity driven by AI, intelligent systems and software-defined products, platforms like this becomes increasingly important for bringing together customers, partners and technology experts to exchange insights, share experiences and collectively shape the future of innovation.”

File photo: Synopsys 2025