Tier 1 suppliers Valeo has announced that based on the successful joint development with a European OEM on the magnet-free electric motor technology (EESM – Externally Excited Synchronous Motor), it is now extending its portfolio of magnet-free electric motors towards upper segment vehicles together with component major Mahle.

The partners have joined forces to develop an innovative magnet-free electric axle system, targeting upper segment electric vehicles with peak power ranging from 220 kW to 350 kW.

The iBEE system (inner Brushless Electrical Excitation), is a cutting-edge technology that aims to revolutionise performance and efficiency of magnet-free electric motors. Valeo and Mahle signed a Joint Development Agreement to combine both Valeo’s expertise in electric motors, highly efficient inverters and associated motor control laws and the expertise of Mahle on magnet-free rotor with its Mahle Contactless Transmitter (MCT) technology.

They are working on an innovative cooling concept in order to achieve an outstanding continuous to peak power ratio. Moreover, the carbon footprint is expected to be reduced by more than 40 percent versus a permanent magnet electric motor of equivalent power. The testing of the first prototypes will be completed by the end of 2024.

Xavier Dupont, Valeo Power Division CEO said, “This cooperation with Mahle is a perfect match. Mahle develops the EESM rotor and their brushless excitation system. Based on our power electronics know-how, Valeo provides a dedicated control of this electric motor and brushless system embedded in our inverter. This partnership allows Valeo to complete its EESM portfolio towards upper segment and is key to support the evolution of the automotive industry towards more innovative sustainable solutions.''

Martin Wellhoeffer, Member of the Mahle Group Management Board said, “In this project two front runners of electrification are joining forces. The new e-axle will benefit from Mahle’s expertise in contactless transmitter technology. Together we will be setting a new benchmark in packaging and efficiency for EESM based e-axles and taking the next step for our customers towards future mobility.”

Valeo's first EESM development is based on cooperation with a European OEM launched in 2022 in order to create a new magnet-free electric motor generation (EESM). The initial targets of the project were double; first to get an all-in-one architecture with a new stator and cooling technology in order to increase by 30 percent the power density compared to the current motors equipping the current OEM’s vehicles on the road. Secondly, to shrink its carbon footprint by 30 percent versus an electric motor equipped with magnets (PMSM). A validation phase for more than 6 months was successfully ended with results level over the initial expectations in terms of power and efficiency especially thanks to Valeo inverter expertise.

The performances match the level of permanent magnet electric motors for B/C segment vehicles with all benefits of a magnet-free technology (no rare earth and lower carbon footprint)

As part of its electrification strategy Mahle has been focusing on developing electric drive systems. Its contactless transmitter technology for magnet-free electric motors is testament to the company’s strong expertise in this field. Thanks to its high maturity level it is a key enabler for the next evolution of EESM-based e-axles.

Avoiding the use of rare earth materials does not only positively contribute to the sustainability of e-mobility, but is also advantageous in terms of costs and resource security. The key feature is the inductive and thus contactless and wear-free power transmission allowing motor operation at benchmark efficiency level.

Comments (0)

ADD COMMENT

Link Copied!

Kinetic Communications (KCL), a subsidiary of Kinetic Group, has opened an automated controller manufacturing line at its Pune facility.

The line was inaugurated by Padmashri Dr. Arun Firodia, Chairman, Kinetic Group, Deepak Shikarpur, Director, Kinetic Communication and Ajinkya Firodia, Vice-Chairman, Kinetic Group.

The set-up integrates Surface Mount Technology (SMT) and automated assembly controlled by Human Machine Interface (HMI) and Programmable Logic Controller (PLC) systems.

It will manufacture Motor Controller Units (MCUs), which manage electric vehicle battery and motor functions, including acceleration, braking and energy efficiency. It also produces Power and Driver Board Assemblies and Complete Controller Box Assemblies, capable of placing up to 40,000 components per hour.

The line has a current capacity of 300 units per shift, totaling 180,000 units annually across two shifts.

Ajinkya Firodia, said, "The new fully automated controller line marks a significant stride toward Industry 4.0-driven smart manufacturing. It’s a high-throughput, precision-engineered facility that brings intelligence, speed and scalability to our operations. Every stage is data-driven and benchmarked to global quality standards. This is more than a technological leap – it’s a statement of our commitment to innovation and operational excellence.”

Deepak Shikarpur, Director, Kinetic Communications, added, "This facility is a true reflection of Make in India at its most advanced. With its automation, precision and capability to manufacture smart, feature-rich motor controller units, it positions India on the global map for next-generation EV electronics manufacturing.”

The KCL plant uses 3D Solder Paste Inspection (SPI), Automated Optical Inspection (AOI) and In-Circuit Testing (ICT). Through-hole components are soldered using lead-free dualwave technology. Poka Yoke mechanisms and connected HMI/PLC systems reduce human error and ensure traceability. End-of-Line (EOL) testing and Pre-Dispatch Inspection (PDI) are also conducted.

Incoming Quality Control (IQC) aligns with JESD22 reliability standards, with all components undergoing performance testing and suppliers required to meet RoHS and REACH compliance. KCL aims for Zero PPM defects, increased productivity and enhanced quality.

Comments (0)

ADD COMMENT

Link Copied!

Jaipur-based automobile spare parts aggregator start-up Garaaz has raised INR 45.5 million in a seed round led by GVFL.

The start-up aims to deploy the funds to expand its operations in other states, strengthen local distribution, partnerships, on-ground teams, invest in technological innovation (R&D) and hire key talent across technology, sales, marketing and operations.

Incepted in 2019, the startup was founded by Shaleen Agarwal with an aim to bring together multi-brand garages that can seamlessly discover, compare and purchase spare parts from a catalogue of over 8 million units spanning 25 leading car brands. The start-up enables parts discovery, inventory lookup, orders & schemes, account management, orders & CBO, sales & schemes, branch management, workshop management to distributors, OEMs and resellers as well as manufacturers.

Mihir Joshi, Managing Director, GVFL, said, “India has come a long way in terms of online markets. Today, we can buy EV motorcycles on e-commerce platforms. However, the spare parts ecosystem for the auto industry is highly fragmented, with thousands of small distributors, middlemen and local suppliers leading to inefficiencies and a lack of standardisation, making it highly unreliable. Garaaz is addressing the issue by connecting key stakeholders – brands, distributors/retailers, and workshops – while fostering trust and transparency in a traditionally unorganized and complex market.”

Shaleen Agarwal, CEO & Founder, Garaaz, said, “At Garaaz, we’re not just delivering spare parts – we’re powering the heart of India’s workshop economy. Every order, every delivery, every connection is backed by a tech backbone that scales trust, transparency and efficiency across the aftermarket. Our mission is simple: make spare parts accessible, intelligent and instant – with technology so seamless, it feels invisible.”

Comments (0)

ADD COMMENT

Link Copied!

ZF Commercial Vehicle Control Systems India, a leading component supplier in the country, has appointed Paramjit Singh Chadha as its new Managing Director.

A seasoned automotive engineer, Chadha comes with over four decades of extensive experience working across roles and companies. He begun his journey with Maruti Suzuki India and went on to work with brands such as Kalyani Brakes, Bosch Chassis Systems, Continental Brakes and Knorr-Bremse.

In his last role, he led several projects on ESG, manufacturing excellence and digitalisation within the ADM Group as its President and MD. His expertise is particularly strong in safety-critical components, such as brake systems for various vehicle segments.

Prof. Dr. Peter Laier, Member of the Board, Board of Management ZF Group commented, said, “P Kaniappan’s leadership, strategic vision, and commitment have been instrumental in establishing ZF’s strong foundation and continued success in the Indian market. I am delighted to now welcome Paramjit to the ZF Group and I am confident that his rich experience, knowledge and proficiency will prove to be an invaluable asset to the company”.

Akash Passey, President, ZF Group India, noted “We are very happy to welcome Paramjit Chadha as the Managing Director of ZF CVCS India. His experience and expertise in the regional automotive ecosystem will lend positively to the growth of the CV business in the region and will bring in an exciting new chapter for the ZF Group. I also extend my heartfelt appreciation to P Kaniappan, whose remarkable legacy and unwavering dedication have laid a strong foundation for our presence in India.  Thank you for your outstanding service."

Comments (0)

ADD COMMENT

Link Copied!

Mumbai-headquartered automotive engineering and components supplier Remsons Industries has signed a Strategic Technical License Agreement with Brazil-based AUSUS Automotive Systems do Brasil.

As per the understanding, Remsons will collaborate with ASUS Brazil to license proprietary technologies, enabling the development and manufacturing of high-quality products tailored to the local market.

The move aims to introduce advanced technologies for supporting the automotive and electronics industries in Brazil.

Rahul Kejriwal, Executive Director, Remsons, said, "We are excited to partner with ASUS Brazil to bring our technological expertise to the Brazilian market. This collaboration is a significant step towards supporting local OEMs and strengthening the industrial ecosystem in Brazil."

Comments (0)

ADD COMMENT

Link Copied!